From: Phil Hagelberg <phil@hagelb.org>
Date: Tue, 9 Apr 2019 04:18:27 +0000 (-0700)
Subject: Case design in Racket.
X-Git-Url: https://git.armaanb.net/?p=atreides.git;a=commitdiff_plain;h=3170a33230e7e466b8847faf1b011e1c9e51a0ab

Case design in Racket.
---

diff --git a/case/case.rkt b/case/case.rkt
new file mode 100644
index 0000000..eac15c1
--- /dev/null
+++ b/case/case.rkt
@@ -0,0 +1,145 @@
+#lang racket
+;; Atreus case design mk 4
+;; Copyright © 2019 Phil Hagelberg and contributors
+;; released under the GPLv3 or later
+
+(require xml)
+
+;; glowforge uses 96 dpi, 25.4 mm in an inch
+(define scale (/ 96 25.4))
+(define width 260)
+(define height 132)
+
+
+(define cols 6) ; per hand
+(define rows 4)
+(define angle (degrees->radians 10))
+(define corner-radius 6.0)
+
+(define alps-switch-width 15.887)
+(define alps-switch-height 13.087)
+(define cherry-switch-width 13.62)
+(define cherry-switch-height 13.72)
+(define cherry? true)
+(define switch-height (if cherry? cherry-switch-height alps-switch-height))
+(define switch-width (if cherry? cherry-switch-width alps-switch-width))
+
+(define switch-spacing 19.0)
+
+(define screw-radius 1.642) ; for M3 screws
+
+(define side-screw-distance (- (* switch-spacing (+ rows 1)) switch-height))
+(define bottom-screw-distance (- (* switch-spacing (+ cols 1)) switch-width))
+(define left corner-radius)
+(define bottom 95) ; outer bottom
+(define left-top (+ left (* side-screw-distance (sin angle))))
+(define top (- bottom (* side-screw-distance (cos angle))))
+(define right (- width corner-radius))
+(define right-top (- right (* side-screw-distance (sin angle))))
+(define mid-bottom (+ bottom (* bottom-screw-distance (sin angle))))
+(define mid-offset 25)
+(define mid-left (- (/ width 2) mid-offset))
+(define mid-right (+ (/ width 2) mid-offset))
+
+(define hull-coords (list (list mid-right top)
+                          (list right-top top)
+                          (list right bottom)
+                          (list mid-right mid-bottom)
+                          (list mid-left mid-bottom)
+                          (list left bottom)
+                          (list left-top top)
+                          (list mid-left top)))
+
+;;; screws
+(define screws
+  `(g () ,@(for/list ([s (append (take hull-coords 3)
+                                 ;; the bottom middle has only one screw but
+                                 ;; two hull positions
+                                 (list (list (/ width 2) mid-bottom))
+                                 (drop hull-coords 5))])
+             `(circle ((r ,(number->string screw-radius))
+                       (cx ,(number->string (first s)))
+                       (cy ,(number->string (second s))))))))
+
+;;; outline
+(define outline-coords (append hull-coords (take hull-coords 2)))
+
+(define (to-next-screw? theta current-screw)
+  (let* ([current (list-ref outline-coords current-screw)]
+         [cx (first current)] [cy (second current)]
+         [next (list-ref outline-coords (add1 current-screw))]
+         [nx (first next)] [ny (second next)]
+         [dx (- nx cx)] [dy (- ny cy)]
+         [next-theta (- (radians->degrees (atan dy dx)))])
+    (= (floor (modulo (floor next-theta) 180))
+       (floor (modulo (- theta 90) 180)))))
+
+;; trace the outline by going from screw to screw until you've gone full-circle
+(define (outline-points coords theta current-screw)
+  (if (< -360 (- theta 90) 360)
+      (let* ([current (list-ref outline-coords current-screw)]
+             [sx (first current)] [sy (second current)]
+             [x (+ sx (* (cos (degrees->radians theta)) corner-radius))]
+             [y (- sy (* (sin (degrees->radians theta)) corner-radius))]
+             [coords (cons (format "~s,~s" x y) coords)])
+        (if (to-next-screw? theta current-screw)
+            (outline-points coords theta (add1 current-screw))
+            (outline-points coords (sub1 theta) current-screw)))
+      coords))
+
+(define outline `(polygon
+                  ((points ,(string-join (outline-points '() 90 0))))))
+
+;;; switches
+
+(define column-offsets '(8 5 0 6 11 52))
+
+(define (switch row col)
+  (let* ([x (* (+ 1 col) switch-spacing)]
+         [y (+ (list-ref column-offsets col) (* switch-spacing row))])
+    `(rect ((height ,(number->string switch-height))
+            (width ,(number->string switch-width))
+            (x ,(number->string x))
+            (y ,(number->string y))))))
+
+(define hand-height (+ (* switch-spacing rows) (- switch-spacing switch-height)
+                       (list-ref column-offsets 0)))
+(define switch-x-offset -6)
+(define switch-y-offset (- bottom hand-height))
+
+(define switches
+  `(g ((transform ,(format "translate(~s, ~s) rotate(~s, ~s, ~s)"
+                           switch-x-offset switch-y-offset
+                           (radians->degrees angle)
+                           0 hand-height)))
+      ,@(for/list ([col (in-range cols)]
+                   #:when true
+                   [row (if (= 5 col) '(0 1) (in-range rows))])
+          (switch row col))))
+
+(define switches-right
+  `(g ((transform ,(format "translate(~s,~s) scale(-1, 1)" width 0)))
+      ,switches))
+
+(define doc
+  (document (prolog '() false '())
+            (xexpr->xml
+             `(svg ((xmlns:svg "http://www.w3.org/2000/svg")
+                    (height ,(number->string (* height scale)))
+                    (width ,(number->string (* width scale))))
+                   (g ((transform ,(format "scale(~s, ~s)" scale scale))
+                       (stroke-width "1")
+                       (stroke "black")
+                       (fill-opacity "0"))
+                      ,screws
+                      ,outline
+                      ,switches
+                      ,switches-right
+                      )))
+            '()))
+
+(call-with-output-file "case-mk4.svg"
+  (lambda (out)
+    (display "<?xml version=\"1.0\" encoding=\"UTF-8\" standalone=\"no\"?>" out)
+    (display-xml doc out))
+  #:exists 'replace)